Wire intonga pickling&phosphating line

Inkcazelo emfutshane:

Ngophuhliso loqoqosho lwehlabathi, ukhuseleko lokusingqongileyo kunye nobuchwepheshe, unyango lomphezulu wocingo luye lwavela kwiindlela ezahlukeneyo zophuhliso.Ngokunyuka kweemfuno zokukhuselwa kokusingqongileyo kumazwe ahlukeneyo, iindlela zonyango ezingenayo iasidi ezifana nokudutyulwa kokudubula kunye nokuxobuka koomatshini kuye kwavela enye emva kwenye.Nangona kunjalo, umgangatho womphezulu wocingo olucutshungulwe ngezi ndlela awukalungi njengoko umphumo unokufumaneka ngokukhetha kwendabuko, kwaye kukho rhoqo iziphene ezahlukeneyo .Ngoko ke, kuye kwaba yimfuno engxamisekileyo yokungaphumeleli kuphela umgangatho womhlaba wokukha i-pickling yendabuko, kodwa kunye nokukhutshwa okuphantsi kunye nokusebenza okuphezulu.Ngokuhambela phambili kwetekhnoloji, izixhobo zokuchola ezizisebenzelayo zokuchola phezulu zabakho.


Iinkcukacha zeMveliso

Iithegi zeMveliso

Iingenelo kunye nentsingiselo yophuhliso lonyango lokukhetha oluzenzekelayo:

Izixhobo zonyango ezizenzekelayo zokuchola umphezulu zineengenelo ezinokuthi iindlela zokuchola zemveli kunye nezinye iindlela zonyango ezingena-asidi zingenakuthelekiswa:

Umgangatho olungileyo womphezulu-- i-medium esetyenzisiweyo isekhona i-asidi, ngoko umgangatho womhlaba usagcina izibonelelo zokukhetha kwendabuko;

Imveliso ezenzekelayo-- imveliso ezenzekelayo eqhubekayo, ukusebenza kakuhle kwemveliso, imveliso enkulu, iiparamitha zenkqubo ezahlukeneyo zilawulwa yikhompyuter, imveliso iye yazenzekela.Inkqubo izinzile, ilungele ngokukodwa umthamo omkhulu, imveliso ephakathi;

Iindleko eziphantsi zemveliso—— Ukulawulwa ngokuzenzekelayo kweeparamitha zenkqubo, inkqubo yokuvelisa inokuphuculwa, kunye nokuhanjiswa kweendaba ezifanelekileyo kunye nokusebenzayo.Ukusetyenziswa kweringi, ngelixa imveliso ezenzekelayo inokunciphisa ngokufanelekileyo iindleko zabasebenzi.Ezi zinto zenza izixhobo zokukhetha ezizenzekelayo.Iindleko zokusebenza kwezixhobo ziphantsi kakhulu kunokukhethwa kwendabuko;

Ungcoliseko oluphantsi lokusingqongileyo-- Izixhobo zokuchola ezizenzekelayo zinokuxhotyiswa ngamanzi amdaka akumgangatho ophezulu kunye nezixhobo zokucocwa kwerhasi, kudityaniswe neempawu zezixhobo zaso, Ukufumana ukukhutshwa okuphantsi kunye nongcoliseko oluncinci kwiplanti nakwindawo eyingqongileyo.Ngokukodwa kunyango lwenkungu ye-asidi kunye nonyango lwamanzi.Kwelinye icala, ukuba ixhotyiswe nge-asidi efanelekileyo yokuvuselelwa kunye nezixhobo zokucocwa kwamanzi amdaka, ukukhutshwa kwe-zero kunokufezekiswa.

 Ngokuhambela phambili kwetekhnoloji, izixhobo zokuchola ezizenzekelayo ziya kuqonda ngokuthe ngcembe uqhagamshelo olungenamthungo kunye nokulandelela izinto, i-MES, i-ERP kunye nezinye iinkqubo.Ngoshishino lwe-4.0, umbono womatshini, idatha enkulu yamafu kunye nobunye ubuchwephesha, unokufikelela kwinqanaba eliphezulu lemveliso enzulu, ezenzekelayo, kunye neentlobo ngeentlobo, ezizisa inzuzo enkulu yezoqoqosho kwishishini.

Iingenelo kunye nentsingiselo yophuhliso lwe-automated pickling treatment-2 (1)

Ukukhetha izixhobo

Ukucholwa kweentonga zocingo&fosphating line-2 (1)

Umahluko phakathi kweentlobo ezahlukeneyo zemigca yokukhetha:

uhlobo lwesangqa—— olulungele izixhobo zocingo zekhabhoni eziphezulu nezisezantsi ezineemfuno zenkqubo efanayo, ezinobuchule obuphezulu, imveliso enkulu kunye nokunyamezelana okulungileyo;

Uhlobo lwe-U—— lufanelekile kwiintonga zocingo zekhabhoni eziphakamileyo nezisezantsi kunye neentsimbi zentsimbi engenasiphene ezineentlobo ngeentlobo kunye neemfuno zokusetyenzwa, ezinemveliso enkulu;

uhlobo oluthe ngqo—— lulungele abavelisi abanobume bezityalo ezixineneyo kunye neemfuno ezisezantsi zemveliso.Akukho mda kwiindidi zeentambo zocingo.

Uqwalaselo lwenkqubo eqhelekileyo

Umgca wokukhetha umbhobho wensimbi engenasici

Iimbonakalo

Ukucholwa kweentonga zocingo&fosphating line-2 (5)
Ukucholwa kweentonga zocingo&fosphating line-2 (4)

★ Isizukulwana esitsha se-manipulators:
• I-hoist yombane eyenzelwe ngokukodwa umgca we-pickling, kunye nenqanaba eliphezulu lokukhusela kunye nokumelana nokubola;
• Ukulawulwa kwe-4-wheel drive, ii-motor ze-4 ezihambayo zihamba ngokuhambelanayo, eziphucula kakhulu ukuthembeka kunye nokunyamezelana kwempazamo yokusebenza kwezixhobo;
Ukungaphumeleli kwemoto enye akuchaphazeli ukusebenza kwe-manipulator;
• Isakhelo sepuli esishukumayo esinesikhokelo samazwe amabini esidityaniswe nesakhiwo esikhokelayo sengalo yerobhothi siqinisekisa ukusebenza okuzinzileyo kunye nengxolo ephantsi;
• Isakhelo sepuli esishukumayo samkela indlela ezintathu zevili esisikhokelo esinesakhiwo se-2×2 ukuqinisekisa ukuba inkqubo yokunyusa nokwehlisa izinzile kwaye ayishukumi;
• Indlela yokulawula amaqela amaninzi ene-2 ​​× 4 isakhiwo, i-flexible steering, ingxolo ephantsi, kwaye akukho mzila kaloliwe;
• Iradiyasi ejikayo yomzila ingaba yincinci kangangeemitha ezi-3, kwaye uyilo luxinene.Xa kuthelekiswa neemveliso ezifanayo, igcina i-1/3 yendawo yefektri;
• I-manipulator ayiqhagamshelani ngokuthe ngqo nomzila ngexesha lokuhamba, kwaye umzila awugqoki;
• Uxhotyiswe nge-encoder yokunyusa ixabiso elipheleleyo ukulawula ngokuchanekileyo indawo yokunyusa kunye nokubeka iliso kwimo yokunyusa ngamaxesha onke ukuqinisekisa ukusebenza ngokukhuselekileyo;
• I-manipulator nganye ixhotyiswe nge-sensor yokumisa umgca, ehlala isondla umva indawo yokusebenza yangoku ye-manipulator, kunye nesisombululo se-0.8mm, ukuqinisekisa ukuba i-manipulator isebenza ngokuchanekileyo;
• Ulwakhiwo lomatshini olulungiselelwe ngokukodwa, ubomi benkonzo ende yamalungu, ukugcinwa lula kunye nokulungiswa, kunye nokutshintshwa ngokukhawuleza kwamalungu.
• I-hoist yombane eyenzelwe ngokukodwa umgca we-pickling, kunye nenqanaba eliphezulu lokukhusela kunye nokumelana nokubola;
• Ukulawulwa kwe-4-wheel drive, ii-motor ze-4 ezihambayo zihamba ngokuhambelanayo, eziphucula kakhulu ukuthembeka kunye nokunyamezelana kwempazamo yokusebenza kwezixhobo;

★ Ukungaphumeleli kwemoto enye akuchaphazeli ukusebenza kwe-manipulator;
• Isakhelo sepuli esishukumayo esinesikhokelo samazwe amabini esidityaniswe nesakhiwo esikhokelayo sengalo yerobhothi siqinisekisa ukusebenza okuzinzileyo kunye nengxolo ephantsi;
• Isakhelo sepuli esishukumayo samkela indlela ezintathu zevili esisikhokelo esinesakhiwo se-2×2 ukuqinisekisa ukuba inkqubo yokunyusa nokwehlisa izinzile kwaye ayishukumi;
• Indlela yokulawula amaqela amaninzi ene-2 ​​× 4 isakhiwo, i-flexible steering, ingxolo ephantsi, kwaye akukho mzila kaloliwe;
• Iradiyasi ejikayo yomzila ingaba yincinci kangangeemitha ezi-3, kwaye uyilo luxinene.Xa kuthelekiswa neemveliso ezifanayo, igcina i-1/3 yendawo yefektri;
• I-manipulator ayiqhagamshelani ngokuthe ngqo nomzila ngexesha lokuhamba, kwaye umzila awugqoki;
• Uxhotyiswe nge-encoder yokunyusa ixabiso elipheleleyo ukulawula ngokuchanekileyo indawo yokunyusa kunye nokubeka iliso kwimo yokunyusa ngamaxesha onke ukuqinisekisa ukusebenza ngokukhuselekileyo;
• I-manipulator nganye ixhotyiswe nge-sensor yokumisa umgca, ehlala isondla umva indawo yokusebenza yangoku ye-manipulator, kunye nesisombululo se-0.8mm, ukuqinisekisa ukuba i-manipulator isebenza ngokuchanekileyo;
• Ulwakhiwo lomatshini olulungiselelwe ngokukodwa, ubomi benkonzo ende yamalungu, ukugcinwa lula kunye nokulungiswa, kunye nokutshintshwa ngokukhawuleza kwamalungu.

Iingenelo kunye nentsingiselo yophuhliso lwe-automated pickling treatment-2 (6)
Ukucholwa kweentonga zocingo&fosphating line-2 (3)

★ Uyilo olubambeneyo, ulwakhiwo lwentsimbi eyenziwe efektri, uqhagamshelo lwebholithi ephezulu, unyango olubanzi lokuchasa umhlwa.
• Kulula ukugcina nokonga kutyalo-mali lwasefektri;
• Isikhululo solondolozo sibekwe ngaphakathi kumgca wemveliso kwaye asihlali kwindawo yangaphandle;
• Unamandla kwaye ukhuselekile kune-welding yendabuko, ukuphelisa ngokupheleleyo uxinzelelo;
• Izixhobo zihle kwaye zihle, kulula ukuzifaka, kwaye ixesha lokwakha lifutshane;
• Umphezulu wesakhiwo sentsimbi esiphambili sidutyulwe ngokuqhunyiswa ukuze kuqinisekiswe ukuba i-anti-corrosion coating elandelayo iqinile kwaye iqinile;
• Emva kokudutyulwa kokudubula, umphezulu womhlaba uphathwa nge-anti-corrosion coating, kwaye utshizwe ngerabha eneklorini yokunqanda ukubola, ngoko kungabikho kukhathazeka malunga nokuhlwa.

★ Ukuchola kwamkela itekhnoloji yokuhluza itanki yangaphandle:
• iteknoloji enelungelo elilodwa lomenzi;
• Akukho zinto zokufudumeza kunye neekhoyili kwitanki yokukha;
• Ukucholwa okuguquguqukayo kweentonga zocingo kuphucula umphumo wokuchola, kwaye izithuba zeentambo zocingo nazo zinokuvuthwa kakuhle;
• Ukuphucula ukusebenza kakuhle kokuvuna nge-10–15%;
• Intsalela yesihluzi kwi-intanethi ngaphandle kwetanki, ukususwa kwentsalela ye-intanethi, ukwandisa ubomi benkonzo ye-hydrochloric acid ngaphezu kwe-15%, kunye nokugcina iindleko zemveliso;
• Umjikelo wokucocwa kunye nokugcinwa kwetanki yeasidi mde, nto leyo inciphisa ukuqina kwabasebenzi.

Ukucholwa kweentonga zocingo&fosphating line-2 (2)

★ Ubugcisa bokurisayikilisha kwamanzi obusebenzayo:
• Ukucocwa komjikelo wamanzi ngokungqinelanayo kukuqonda ukusetyenziswa kancinci kancinci kobutyebi bamanzi;
• I-steam condensate iphinda isetyenziswe kwitanki yamanzi ashushu;
• Ukusetyenziswa kwamanzi kunokuba ngaphantsi kwe-40Kg ngetoni, ukunciphisa iindleko zokuvelisa.

★ Inkqubo yokugungxula ngokupheleleyo:
• Ukugungxulwa koxinzelelo oluphezulu kwangaxeshanye kumphezulu wangaphakathi nangaphandle wentonga yocingo;• Ukusebenzisana kunye nesixhobo esijikelezayo socingo, sinokuhlamba indawo yokudibanisa yentonga yocingo kunye nekhonkco ngaphandle kweziphelo ezifileyo;
• Umbhobho ngamnye wokugungxula uxhotyiswe ngejoyini yendalo iphela, enokuthi ilungelelaniswe ibe yeyona engile yokugungxula;
• Indlela yokugungxulwa ithambile kwaye intle, kwaye ugcino lulula kwaye lufanelekile;
• Ulawulo lwempompo yamanzi kabini, impompo yamanzi yoxinzelelo oluphezulu inoxanduva lokugungxulwa, kwaye impompo yamanzi yoxinzelelo oluphantsi itshiza umphezulu wentonga yocingo ukukhusela;
• Amanzi okuhlamba asetyenziswa ngokuphindaphindiweyo ngaphandle kokukhathazeka malunga nokusetyenziswa kwamanzi.
Qaphela: Inkqubo yokucoca emva kokukhetha ibaluleke kakhulu kuyo yonke inkqubo yokukhetha kunye ne-phosphating, echaphazela ngokuthe ngqo unyango olulandelayo lwe-phosphating;Isiphumo esibi sokuhlanjululwa siya kunciphisa ubomi benkonzo yesisombululo se-phosphating.Emva kokuba i-asidi eseleyo iziswe kwisisombululo se-phosphating, isisombululo se-phosphating kulula ukujika sibe mnyama, kwaye ubomi benkonzo bufutshane kakhulu;ukuhlanjululwa okungaphelelanga kuya kubangela ukuba umgangatho we-phosphating ophantsi, indawo ebomvu okanye etyheli, ixesha lokugcina elifutshane, kunye nokusebenza kakubi komzobo.Abavelisi beemveliso zetsimbi abaneemfuno eziphezulu basebenzisa inkqubo yokugungxula ebanzi.

Iingenelo kunye nentsingiselo yophuhliso lwe-automated pickling treatment-2 (5)
Ukucholwa kweentonga zocingo&fosphating line-2 (6)

★ I-phosphating ephucukileyo kunye nesigxina kunye nenkqubo yokususa i-slag
• Ukusebenza okuzenzekelayo okuzenzekelayo ngaphandle kokusebenza ngesandla;
• Inkqubo yokucoca indawo enkulu, ukucocwa kwe-slag ngokuzenzekelayo kunye nokukhutshwa kwe-slag;
• Ulwelo olucacileyo lwe-phosphating lubuyiselwa ngokuzenzekelayo kwitanki ye-phosphating, akukho itanki yolwelo eyongezelelweyo ye-phosphating efunekayo;
• Ukulahleka kobushushu besisombululo se-phosphating kuncinci kwinkqubo yokujikeleza ukuhluzwa, okunceda ukunciphisa ukusetyenziswa kwamandla;
• Ukusebenza okuthembekileyo, unyawo oluncinci, ingxolo ephantsi kunye nokusetyenziswa kwamandla aphantsi;
• Ukusebenza okulula, iindleko eziphantsi zokusebenza kunye nokugcinwa kakuhle.

★ Inkqubo yolawulo oluphezulu kunye noyilo lwenkqubo oluthembekileyo:
• Ukubekwa kweendlela ezimbini ze-sensor ye-linear kunye ne-proximity switch, kudibaniswa ne-algorithm yesofthiwe, ukukhusela iingozi zokungqubana;
• Ulawulo olungqongqo lokhuseleko kunye nokulungiswa kwenzwa yokhuseleko ukuphepha iingozi zomntu kunye nokuqinisekisa ukhuseleko lwabasebenzi;
• Ukuchaneka kokuma okuphezulu, impazamo yokubeka ≤ 5mm;
• Isikrini sokubonisa kwi-HMI sihambelana ngokupheleleyo nendawo yangoku ye-manipulator ye-site kunye nesikhundla sokuphakamisa ikhonkco;
• Abasebenzisi banokuzilungelelanisa iindlela ezahlukeneyo zenkqubo;
• Ngokohlobo lwentonga yocingo, umqhubi unokukhetha inkqubo yokukhetha kunye ne-phosphating ngesitshixo esinye xa ulayisha;
• Inkqubo yokuvelisa inokulungelelaniswa nangaliphi na ixesha ngexesha lemveliso, kunye nolawulo oluguquguqukayo;
• Landela umkhondo kwaye urekhode ubume benkqubo yekhoyili nganye ngexesha lenkqubo yokuchola kunye nephosphating;
• Umsebenzi we-BYPASS, onokuqonda ukuhlanjwa kweqhosha elinye;
• Iingxelo ezahlukeneyo zinokwenziwa ngokweemfuno zabasebenzisi, ekulula ukuba abasebenzisi babuze kwaye barekhode;
• Sebenzisa isango le-wireless ye-Ethernet yoshishino ukuze utshatise i-PLC yesango ukufezekisa ulawulo oluthembekileyo nolwexesha lokwenyani;
• Unokukhetha ukusebenzisa iRFID okanye inkqubo yebhakhowudi, ngokuzenzekelayo uthelekise inkqubo, kwaye ulandele umkhondo wentonga yocingo nangaliphi na ixesha;
• Unokukhetha ukusebenzisa ujongano lwe-Intanethi yeZinto, ulawulo lweqonga lelifu, kunye neefowuni eziphathwayo kunye neetafile zinokuba kude kwi-intanethi;
• I-interface yenkqubo ye-MES inokugcinwa, kwaye inkqubo ye-MES inokudibaniswa ngokungenamthungo kunye nesi sixhobo, esilungele ulawulo lwemveliso.

Iingenelo kunye nentsingiselo yophuhliso lwe-automated pickling treatment-2 (3)
Iingenelo kunye nentsingiselo yophuhliso lwe-automated pickling treatment-2 (4)
Ukucholwa kweentonga zocingo&fosphating line-2 (7)

★ Ulawulo olungqongqo lwekhwalithi kunye nokuveliswa:
• Zonke izakhiwo zentsimbi kunye nee-manipulators zixhomekeke ekubhaqweni kwesiphene;
• Onke amatanki avavanyelwa iiyure ezingama-24-48 zokuzaliswa kwamanzi;
• Zonke iikhabhathi zolawulo lombane kunye neekhabhathi zokuhambisa umbane zithobela isiqinisekiso se-3C.


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